Mar. 30, 2020
China's textile industry is in a critical period of transformation and upgrading. In just a few years, a large number of new mechatronic textile equipment has continuously emerged and is welcomed by users. However, it is undeniable that the overall situation of the textile industry has been slightly depressed after undergoing a period of sustained development and growth. As a part of the textile industry, the situation of textile machinery is not optimistic.
In order to reverse the unfavorable situation and strengthen the development momentum, China's textile machinery industry needs to solve many problems. The following will be introduced by the Industrial Fabric Loom Manufacturer to the three problems that have arisen.
1. Mechanized imitation
At present, domestic textile machinery equipment is still far from foreign equipment in terms of stability, failure rate, and reliability. Compared with the general half-month of foreign equipment running-in period, domestic equipment often takes months or even more than half a year to still have a higher failure rate. In fact, in the context of global division of labor, independent innovation is a comprehensive process including system integration, processing equipment and technology, and management level. The gap between Chinese textile machinery equipment and foreign countries is not only a gap in technological inventions, but also a Talent, management and other lags.
2. Exaggerate the product function one-sidedly
In order to obtain orders and seize the market, some textile machinery companies have used accessories and equipment that do not meet the original design requirements to sell the highest level reached during the experiment as normal indicators, exaggerating the functions of the equipment. The biggest response was that the new equipment purchased had poor overall performance due to poor quality of components and equipment. The maintenance work is very heavy, the material consumption of the machine is much higher than expected, and this hidden loss is huge. This kind of disguised fraud is irresponsible to users and even irresponsible to themselves.
In addition, in the process of bringing Chinese textile machinery new products to the market, there are still not standardized operating phenomena. It is understood that the new equipment exhibited by textile machinery companies at the European International Textile Machinery Exhibition will not be put on the market until at least two years of testing in the experimental plant or the enterprise plant with which it has cooperated. At present, there are still many domestic textile machinery factories intentionally or unintentionally using cotton spinning mills directly as experimental plants, using below-market prices as bait to sell newly designed equipment that has not been tested in practice. The problem is that the prototype is not equal to the commercial product. The prototype has not been subjected to fatigue tests such as reliability, stability and failure rate for a considerable period of time in the experimental plant or the attached spinning mill. It is often rushed to the market. The prototype configuration is not consistent with the market configuration. If the maximum efficiency is not obtained, the risk will be passed on to the user, and the user will spend a lot of manpower and resources.
Paper Machine Clothing Loom Manufacturer
3. Equipment cannot keep up with the host
Some textile machinery factories have problems such as non-standard design, no emphasis on innovation, and no systematic coordination and consideration of the functions, materials, and processes of each component in terms of research and development equipment, or how samples are converted into practical products that satisfy customers.
First of all, it is manifested in that the quality of key components is not sufficient or the selection is improper, and the machining and assembly accuracy cannot meet the design requirements. The quality of equipment and components directly determines the quality of the whole machine. Equipment configuration is not in place, there is no standard, only according to the price agreed with the customer, the price is high, the configuration is good; low price, the configuration is poor. Secondly, the technology of textile machinery equipment and its related supporting equipment lags behind. According to the author's understanding of the textile market, there are currently three lags in the following aspects: first, the lag of equipment after high-yield equipment is more prominent; second, the maintenance methods of high-end equipment can not keep up with the requirements; third, the focus of high-speed new equipment maintenance, fueling specifications Lag. Third, the related supporting technology for the process of getting on the car is not in place, making the process unable to get on the car for a long time. Textile mills are often accustomed to mainframe production and rarely research production technology and process software for popular products on the market. In fact, in some cases, it is not that the equipment performance is not good, but that the process is not configured reasonably according to the customer's production raw materials.
The above are the areas that China's textile machinery industry needs to pay attention to, introduced by Paper Machine Clothing Loom Manufacturer.